Designing and manufacturing greener and safer insulation foams for the building industry.

Key Information
Supervisors: Prof P Holliman and Dr G Bunting.
This advert will remain open until a suitable candidate is found. Do not delay, submit your application today.
Tata Steel is Europe's second largest steel producer and under its Building Systems division has extensive insulating panel manufacturing capabilities throughout Europe. The steel faced insulated panel market in the UK alone is worth over £200 million pounds p.a. This type of product is governed by its European Standard EN 14509 and has insurance approval requirements from both the Loss Prevention Council Board (LPCB) and FM Approvals. Tata Steel UK’s steel faced insulated panels currently have performance declarations in line with this code and are approved to both insurance bodies in line with the product use.
This multi-disciplinary project is based around a vision of greener manufacturing to make safer, more sustainable ploymer foams for building insulation which is essential to meet future energy-use targets. The Research Engineer will have the chance to work across the entire life cycle from the design of bio-based raw materials to manufacturing to fire retardancy and insulation testing to lifetime measurements. Life cycle analysis (LCA) will help to define project goals and to analyse results to make truly greener materials.
The Research Engineer will work collaboratively with the insulating panel manufacturing site in North Wales with a requirement for outcomes to be rolled out to other Building Systems panel producers in main-land Europe. This will require investigation and consideration of manufacturing and legislative drivers at each site.

The Research Engineer will be based at Swansea University, with access to its world class research facilities. This project provides an excellent opportunity to be at the forefront of Academic Scientific Research, linked strongly to industry and delivering a breadth of experience within a range of disciplines.

Innovation should be focused on creating customizable solutions that can be integrated economically into continuous foam production between two steel skins with the performance and sustainability providing the same or better performance to today’s petrochemical equivalent.

Swansea University is a top 30 UK institution for research excellence (Research Excellence Framework 2014) and has been named Welsh University of the Year 2017 by The Times and Sunday Times Good University Guide.

The Materials and Manufacturing Academy (M2A) in the College of Engineering is a Swansea University initiative which provides postgraduate research training in partnership with industry; providing access to world-class laboratories and a wealth of academic and industry expertise. The M2A is committed to delivering high quality collaborative research opportunities within an inclusive environment, funded by the Welsh European Funding Office (WEFO), the Engineering and Physical Sciences Research Council (EPSRC), Swansea University and Industry partners.

Interwoven through the research study are business, technical and entrepreneurial courses, designed to support and prepare participants for a senior role in industry or academia, on completion of their studies. Research Engineers may participate in our career mentoring system, offering opportunities to engage with M2A alumni and other senior staff from across the University. 

The Athena SWAN charter recognises work undertaken by institutions to advance gender equality. The College of Engineering is an Athena SWAN bronze award holder and is committee to addressing unequal gender representation.

Applications from women are particularly welcomed. As a positive action to address gender imbalance, female undergraduates considering a career in research are invited to join our two-day laboratory taster session and learn about a typical day in the life of a research engineer.
Sponsoring Company TATA Steel - Building Systems
Company Website Eligibility

We welcome applications from candidates with an Engineering or Physical Science degree (minimum level 2:1), or a combination of degree and equivalent relevant experience to the same level to join the M2A community of research engineers.

To be eligible for WEFO funding, applicants should:
Be a UK or EU citizen (eligible for home tuition fees at Swansea University) and have the right to work in Wales at the end of their studies.
Be resident within West Wales and the Valleys at the time of enrolment and for the duration of the candidature.
Must not be financially able to participate in study for a postgraduate research degree without the award of this funding.

To be eligible for EPSRC funding, applicants should:
Be eligible for home tuition fees at Swansea University.
Have settled status in the UK, meaning no restrictions on the length of stay in the UK; and be ‘ordinarily resident’ in the UK for 3 years prior to the start of the grant, apart from temporary or occasional absences.
Not have been residing in the UK wholly or mainly for the purpose of full-time education. This does not apply to UK nationals and EU nationals who were ordinarily resident in the EU immediately before the period of full-time education.


Full fees at Home/EU rate for a period of four academic years.
Maintenance stipend at £20K per annum for a period of four years.

Closing Date 31 July 2019

Start Date October 2019

Apply Now

Informal enquiries about this studentship are welcome and may be directed by email to: M2A@swansea.ac.uk